Surface Mount

Speedprint SP700avi SMT Stencil Printer – This high speed screen printer allows a maximum board size of 600 mm x 510 mm with print speeds up to 250 mm per second.  It features an optical inspection of the paste brick with 2D+ bridge technology to ensure accurate and repeatable precision alignment.  It also features an automatic stencil load/unload and a glue and paste dispenser. The SP700avi has been designed for high volume SMT production, yet it has the flexibility needed in our high-mix, quick product set-up & changeover environment. 

 
Siemens 80 S-20 Chipshooter - This 80 S-20 has the capacity of placing 20,000 parts per hour. 8-mm up to 34-mm component placement capability, along with BGA and Micro BGA part placement. The 80 S-20 machine also has a vision system that aligns parts before being placed on to the PCBA to ensure high placement accuracy.
 
Pillarhouse Jade S Series Selective Soldering System: - The Jade is a hand load selective soldering system. It incorporates a universally adjustable tooling carrier capable of accommodating PCB's or pallets up to 457x 508mm. A highly accurate Drop Jet fluxing system has the ability to operate either in a completely separate fluxing program or as part of a simultaneous flux/soldering operation. The solder bath and pump mechanism operates by moving the entire Flux and Solder assembly in three axes of movement. The soldering process is enhanced by a hot Nitrogen curtain which provides an inert atmosphere for the soldering process and also assists in the prevention of oxidation and provides a local pre-heat to the joint to reduce thermal shock to localized components. The Jade is controlled by a PC a Windows® based “Point and Click” interface.
 
MyData My9e - The MyData My9e has both the Midas mounting head and the Hydra speedmount head. It is capable of placing 0201 to 56x56x15mm components-including ultra-fine pitch QFP’s and BGA’s-at a rate of up to 21,000cph. It uses either mechanical or vision cameras to inspect and center the components. The Agelis feeders allows fast loading of tape and reel parts. The feeder bays can hold up to 96 unique parts.
 
Metcal BGA3591 Rework Station - Rework system that allows replacement of BGA and Micro BGA. The rework station has video, which allows us to align board and part with a solder paste alignment accuracy of +/- .001 inches. With a board/part heating profile system, this allows operators to set up de-soldering and soldering program(s) for consistently used production boards.
 
RTX-113 X-Ray Machine - This portable system allows ease of X-Ray inspection of Multi-Layer PCBs, Small Hole drilling, BGA and Micro BGA Inspection and Backplane Boards. Anode Voltage of 35-53kV and Anode Current of 20-50 microamps.
 
Vitronics Unitherm SMR-800 - This machine is an 8 heated and 2 cooling zone forced air oven with a max temperature capability of 250 C. The oven is set up with an edge rail system to handle double or single sided surface mount boards. Single sided boards can be placed on the rail system or on the mesh conveyor belt. The computer system is capable of holding Process recipes for each board that is run through the oven. The belt speed is adjustable from 9-inch/min minimun to 90 inch/min maximum.
 
Genrad 2280s - Genrad 2280s provides high throughput in-circuit testing with high fault detection coverage for analog, digital, and mixed boards. Tests simple and complex circuit boards for automotive, communications, medical, and other applications. Genrad's Junction Xpress and Opens Xpress provide vectorless test for through-hole, surface mount, and mixed technology boards. The tester has 640 test points, expandable to 1280 pins, IEEE-488 controller, three 20 VDC power supplies, and a programmable 120 VDC high voltage module. On-board flash memory programming during test is also available.


Through Hole
Universal 6772A DIP Inserter - Over 4800 part placements per hour. Allows chip on board placement with chip in socket placement.
 
Amistar AI-6448 Axial Inserter - A standalone system with a maximum of 9,600 Part Placement per hour. Other features include Sequencing and insertion in a single operation. Automatic Optical Position correcting for part placement accuracy.
 
Technical Devices NU/ERA 18" MP Computer Controlled Wave Machine - This machine is fitted with a Fluxing system to pre flux the boards before entering the Pre Heating zone. The Pre Heating zone consists of 6'(L) X 18"(W) of Bottom mounted Emitter banks that are adjustable along with individual heating capabilities. Conveyor speed is capable of moving from 0-12 feet per minute (dependent upon board characteristics). With the host computer system we can simplify process setups, on-line monitoring. The emphasis of the system is to provide complete process control from a single, user friendly control source.
 
Assembly Technicians - Our highly skilled assembly technicians are trained and certified annually. Their expertise is utilized in conjunction with the automated equipment.